Custom Solar Panel Frames — Durable, Lightweight, Corrosion-Resistant

Solar panel mounting frames from aluminum 6061, galvanized steel. Wind-resistant design, corrosion-proof, suitable for rooftop and ground-mount installations.

Custom Solar Panel Frames — Durable, Lightweight, Corrosion-Resistant

What is a solar panel frame?

A solar panel frame (mounting frame) is a metal structure system used to attach and secure solar panels on rooftops, ground or poles. Frames must withstand strong winds, heavy rain and UV exposure for 25+ years.

Common materials: aluminum 6061-T6 (lightweight, excellent corrosion resistance, 30+ year lifespan) or hot-dip galvanized steel (more affordable, higher load capacity). SUS 304 stainless for coastal or harsh environments.

Technical Specifications

Thickness
1.5–3.0mm
Tolerance
±0.3mm
Material
Aluminum 6061, SS400, SUS 304
Finish
Anodized or hot-dip galvanized

Manufacturing Process

1

Laser cut rail strips, brackets and gussets

Laser Cutting →
2

CNC bend C, Z, Omega profiles

CNC Bending →
3

MIG/TIG weld main frame assembly

Welding →
4

Anodize aluminum or hot-dip galvanize steel

Recommended Materials

Anodized aluminum 6061-T6 is the top choice for solar frames due to its lightweight and 30+ year corrosion resistance. Hot-dip galvanized SS400 for lower-cost solutions. SUS 304 stainless for coastal areas.

Aluminum 6061 Most popularSS400 SUS 304

Industry Applications

Frequently Asked Questions

How long do solar panel frames last?

Anodized aluminum frames: 30–40 years. Hot-dip galvanized steel: 20–30 years. SUS 304 stainless: 40+ years. Frame lifespan typically exceeds panel lifespan (25 years).

How much do solar panel frames cost?

Aluminum frame for one 550W panel: from $15–30 per set. Galvanized steel frames are 30–40% cheaper. Ground-mount systems cost more. Send design for exact quote.

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