materials

Sheet Metal Material & Thickness Capability Chart

What we laser cut and how thick: mild steel to 25mm, stainless to 12mm, aluminum to 10mm, plus copper and brass. Full capability chart, assist gases and use cases.

Laser Tuan Thinh | June 3, 2026 | 4 min read

Before you send a part, you need one answer: can this shop cut my material at my thickness? This is our full capability chart for our 6kW fiber laser — every material we cut, the thickness range, the assist gas we use, and what each is good for. If your part falls inside these limits, upload the DXF and we’ll quote it.

Full capability matrix

MaterialCommon gradesThickness rangeAssist gasNotes & typical use
Mild steelCT3, SS400, S235, S3550.5 – 25mmO₂ (thick), N₂ / air (thin)Brackets, frames, structural, base plates. Oxide edge on O₂ — grind before painting.
Stainless steel304, 316, 2010.5 – 12mmN₂Clean, oxide-free edge. Food, marine, architectural, hygienic.
Aluminum5052, 6061, 10500.5 – 10mmN₂Lightweight enclosures, panels, heatsinks. Reflective — N₂ cut.
CopperC11000 (ETP)0.5 – 6mmN₂Busbars, electrical contacts. High reflectivity — fiber only.
BrassC260000.5 – 6mmN₂Fittings, decorative, electrical hardware.
Galvanized / electro-zincDX51D+Z0.5 – 6mmO₂ / N₂Ducting, enclosures. Zinc coating preserved on thin gauge.

Fiber lasers excel on reflective metals (copper, brass, aluminum) that older CO₂ lasers struggle with — see fiber vs CO₂.

Mild steel25 mmStainless12 mmAluminum10 mmCopper6 mmBrass6 mm
Maximum thickness we laser cut, by material, on our 6 kW fiber laser. Beyond steel's 25 mm we switch to waterjet for a square, heat-free edge.

Choosing the right thickness

  • Sheet (≤ 3mm): enclosures, covers, panels, brackets. Fast, clean, holds tight tolerance.
  • Plate (5 – 12mm): structural brackets, mounting plates, machine guards.
  • Heavy plate (16 – 25mm, steel): base plates, lifting lugs, structural connections. Cut with O₂; wider kerf and tolerance — see the tolerance & kerf chart.

A part doesn’t have to be one thickness — we routinely combine laser-cut sheet, formed parts, and a heavier base plate into one welded assembly.

Material selection — quick pointers

  • Stainless 304 vs 316? 316 adds molybdenum for marine and chemical environments. Full breakdown: 304 vs 316.
  • Stainless vs galvanized? Cost vs corrosion trade-off: stainless vs galvanized.
  • Aluminum grade? 5052 for forming/enclosures, 6061 for strength and machining.

Tolerance, kerf & finish

Capability is more than “can it cut” — what you actually receive depends on tolerance, kerf and finish:

File format & getting a quote

Send a 2D DXF with material grade and thickness stated explicitly — material plus thickness is the single most important input on any fabrication quote. Separate layers for CUT / BEND / MARK speed things up.

FAQ

What’s the thickest steel you can laser cut? 25mm mild steel with oxygen assist. Above that we move to waterjet for a square, heat-free edge.

Can you laser cut copper and brass? Yes — our fiber laser handles copper and brass up to ~6mm, which CO₂ lasers cannot do safely due to reflectivity.

What’s the thickest stainless you can cut cleanly? 12mm with nitrogen for an oxide-free edge. Above ~12mm edge quality drops — ask us first.

Send us your part

If your material and thickness are in the chart above, we can quote it today. Request a quote or see pricing.

Laser Tuan Thinh

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Laser Tuan Thinh

Published June 3, 2026

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